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DIY Forum >> Carpentry Questions >> Fox F60-105 Spindle Moulder
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Message started by Joiner on Aug 11th, 2009, 9:54pm

Title: Fox F60-105 Spindle Moulder
Post by Joiner on Aug 11th, 2009, 9:54pm

It came today. After the total disaster with the Woodstar I gave it a real test with the cutters I sometimes use on meeting bars on casement windows - two 17o cuts offset by 5mm - and it did it a treat. Standard 40mm x 30mm eurobloc hit full speed within a microsecond of hitting the button and never faltered to give a smooth chatterless cut.

It's actually a VERY good deal from Toolsave at £100 below anyone else and very strongly made. Well designed with sensible layout of controls and a spindle lock for changing the cutters. Comes with a vast range of spacers/shims; the extraction is excellent; the motor smooth and the range of three speeds is all you'll need.

I'm awaiting delivery of a fitment for the spindle that turns it into a router which, if it's as good as the rest of the machine will make it a very good piece of kit indeed.

I'll keep you posted.

Meanwhile, anyone want to buy a Rojek spindle moulder in good nick? I'll put it on eBay tomorrow.

Title: Re: Fox F60-105 Spindle Moulder
Post by TIMBA-WOLF on Aug 11th, 2009, 11:00pm

More than happy with my Original LARGE Kity Gear... (when it was Italian made, not frog, and well before the NAF boys bought it!)  the spindle moulder is still in a class of its own...

Title: Re: Fox F60-105 Spindle Moulder
Post by woodsmith on Aug 12th, 2009, 6:43am

I wish I had more space so I could have another spindle moulder, if you have the space is it not worth hanging onto the Rojek?

Title: Re: Fox F60-105 Spindle Moulder
Post by Joiner on Aug 12th, 2009, 9:11am

I could, but it would probably just sit there gathering dust. I suspect it will be doing that anyway because it's such a heavy thing that whoever bought it would have to collect it, or pay me to shift it.

This Fox is a really good little machine. I'm well impressed. Unlike a mate of mine (Des Beard at Crow Joinery in Telford, know him Keith?) who does a lot of conservation work on shop fronts, the only reason I need a spindle moulder is for those times when it's a case of "I could really do with a spindle moulder for this", otherwise all other moulding can be handled by my router table.

Working mainly on old buildings the problem is matching existing mouldings, when of course the only way that can be done nowadays is to have cutters made and, because no one makes bespoke cutters for routers, that means having them made for the spindle moulder. They're not usually of any size that couldn't be handled by a table-mounted router, which is where this Fox will be so handy, doubling as a router table. (I hasten to add that on the basis of yesterday's trial it earns the name of spindle moulder, being a substantial machine with no apparent shortcomings.) If the router adaptor works (and it should come today) then it will spend most of its life working as a router table and I suspect will oust the current table from its position in the workshop. I'll make a space for the current table by taking out a section of the bench that runs around two sides of the workshop because it's good to have such machines easily to hand.

The Rojek might as well go to a good home that will keep it occupied. I'll put it on eBay with no reserve so it might go.

Always a toss up as to what machines to give space to. I always got my doors and table tops sanded flat by a guy over in Cradley, but when he vanished I was scuppered. I bought a flat bed sander off eBay which spends most of its time doing nothing, although you can tilt the head for linishing, but it's just nice to know it's there when I want it. I bought that off a guy over Coventry way who was retiring (having won a pile on the lottery). It was at £127 when I first put a watch on it, but when I put my £350 bid on three minutes from the end the other bidder was frantically trying to increase his bid incrementally (fool!) and I got it for £310. A good buy though - IF you've got the space.

Seriously though Keith, have a look at that Fox (on the Toolsave site, they're a lot cheaper) because it doesn't take up a lot of space.

And Wolfie, my mate (electrician, not a chippy - just likes messing with wood) has got a Kity universal machine. Brilliant little machine that does the lot. He bought it off a mate of his for £200 some years ago. No bigger than a medium size table saw yet it does anything and everything.

Title: Re: Fox F60-105 Spindle Moulder
Post by londonman on Aug 12th, 2009, 3:02pm

Blimey - Cradley ....as in Malvern Cradley or Cradley Heath as in B'rum?  If the former, curious to know who it was. Ridgway Joinery? Haven't been in to see them for a while now and would be sad if they have gone.  You could have come and had a cuppa.

What's wrong with the Rojek?

Title: Re: Fox F60-105 Spindle Moulder
Post by woodsmith on Aug 12th, 2009, 5:59pm

Joiner if I had the money and the space I would definately have two spindles, but I'm short on both ::)

My spindle runs router bits but I have to change the spindle itself to fit them. This is a bit of a pain, so I tend not to use them in the SM unless they are too big to run properly in the router table. Swapping the spindle means that they run at 14000rpm, which is a big advantage. I see the Fox only goes up to 6500rpm which is going to be too slow for most cutters. It is a good price though for what you get.

Oh and I never go to Telford, we simple country folk think Telford is Sodom and Gomorrah ;D

And I  can definately see the advantages of a drum sander, I have wanted one for a while but it will have to wait for funds and space :(

Title: Re: Fox F60-105 Spindle Moulder
Post by Joiner on Aug 12th, 2009, 7:38pm

Actually, the published gen is misleading. The Fox has three speeds, 4, 6, and 8,000. I was concerned about running router cutters at half to a third of a normal router's up-to 23K, but a trial run at 8K with the edge-bead cutter worked a treat, with a nice smooth cut.

Now here comes the but...

The router adaptor is a very clever 1/2" fitment that screws into the top of the spindle, and therein lies the problem. Even with the spindle lowered to its lowest setting the cutter is 30mm above the table!

Solution...


Machined some oak down to 30mm and slotted it to take two M8 bolts and a washer to pick up on the two threaded holes in the table. There's a radiused relief on the underside to clear the shoulder of the router adaptor. Took about half an hour to knock up.

Not ideal because you'd have to do the same on the sliding table to get the full Monty, although I wouldn't bother because at these speeds scribing might be 'problematic'. Not that I'm going to find out because I'm not going to use this as a full-on router table, just as a back-up for moulding bead and the like.

But to go back to the beginning, as a spindle moulder it's well worth the money, which makes it a virtual gift to yourself.

Sorry Keith, had to laugh. How much did you say the service was on the Audi TT?? ;D ;D

And LM, it's the West Midland Cradley. Alan somebody. Nice bloke, ashamed I can't remember his name, but he retired to his caravan in north Wales about four years ago.

And Keith, this is the sander...


Looks a bit sad with the tension off the belt. The rod on top is the handle that screws into the sliding pad (the 'tilted' thingie at the left hand end just above the belt) that brings the belt into contact with the work. Adjusting the height of the table at the same time, it's a bit like patting the top of your head whilst making a circular motion on your stomach! As you can see, this part of the workshop is the timber store, although I've yet to put in the racks on the side in view because the roof was only fixed a couple of months ago. Putting in a few plugs and lights is this winter's project, which means it'll be finished around this time next year.

And nothing's wrong with the Rojek, it's just surplus to requirements now. It goes or it doesn't. Either way I won't be sad. :)

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=140339448075

Title: Re: Fox F60-105 Spindle Moulder
Post by TIMBA-WOLF on Aug 12th, 2009, 11:55pm

just looked at your flea bay ad , you don't know the guys at Phoenix trailers do you????

Title: Re: Fox F60-105 Spindle Moulder
Post by Joiner on Aug 13th, 2009, 7:15am

Never heard of them, Wolfie.

Title: Re: Fox F60-105 Spindle Moulder
Post by TIMBA-WOLF on Aug 13th, 2009, 7:17am

you know Bridgnorth well then....LOL!!!! ;D

Title: Re: Fox F60-105 Spindle Moulder
Post by Joiner on Aug 13th, 2009, 6:09pm

Obviously not that well! How big do you think the place is, and how many businesses do you think are located here? I could only name you a handful out of the couple of hundred on the various industrial estates round about. And they come and go like the seasons.

I don't suppose Phoenix Trailers have heard of me, either. ;D ;D

Title: Re: Fox F60-105 Spindle Moulder
Post by Joiner on Aug 13th, 2009, 7:11pm

Any of you lot taking the psis and posting daft questions on that eBay listing?

If not, I can't believe what some people want to know! :-? :-?

Title: Re: Fox F60-105 Spindle Moulder
Post by woodsmith on Aug 13th, 2009, 7:14pm

Someone wants sawdust in it ::) I'd give them sawdust ;D

Title: Re: Fox F60-105 Spindle Moulder
Post by Joiner on Aug 13th, 2009, 7:21pm

It's that bloody Zambezi. Wait 'til I catch you, you little scamp!

Took me a few seconds to recognise the 'xtxltd' bit.

But a good one. Bit late for April Fool's, but I'll let you have it. ;D ;D

Title: Re: Fox F60-105 Spindle Moulder
Post by big_all on Aug 13th, 2009, 7:42pm

talking off sawdust what does everyone else do with there sawdust
i used to get rid off it to people with chickens and pets
but most want to go for sterile sawdust now
next they will be serving gourmay carrots  :-/

Title: Re: Fox F60-105 Spindle Moulder
Post by Joiner on Aug 13th, 2009, 8:28pm

Local garage in the village, Al, get's me a few small favours done.

Some butchers will also take it off your hands for a couple of steaks, but some don't like it too fine, preferring the shavings off the planer.

Title: Re: Fox F60-105 Spindle Moulder
Post by Zambezi on Aug 13th, 2009, 9:14pm

LOL  [smiley=rotfl.gif] [smiley=rotfl.gif]

Title: Re: Fox F60-105 Spindle Moulder
Post by Joiner on Aug 13th, 2009, 9:23pm

I'll get you, you bugger! [smiley=angry3.gif]

Title: Re: Fox F60-105 Spindle Moulder
Post by Zambezi on Aug 13th, 2009, 9:55pm

I have just changed my address, thanx for pointing it out. I thought I had changed it when I moved but I guess not  ::)

Title: Re: Fox F60-105 Spindle Moulder
Post by greg on Aug 13th, 2009, 10:02pm

What sort of money do you expect the Rojek to go for?  The prices of used moulders seem to vary hugely.

Title: Re: Fox F60-105 Spindle Moulder
Post by Zambezi on Aug 13th, 2009, 10:39pm


wrote on Aug 13th, 2009, 10:02pm:
What sort of money do you expect the Rojek to go for?  The prices of used moulders seem to vary hugely.

Not a lot, it does not have the right type of dust in it  ;D

Title: Re: Fox F60-105 Spindle Moulder
Post by TIMBA-WOLF on Aug 13th, 2009, 11:49pm


big_all wrote on Aug 13th, 2009, 7:42pm:
talking off sawdust what does everyone else do with there sawdust
i used to get rid off it to people with chickens and pets
but most want to go for sterile sawdust now
next they will be serving gourmay carrots  :-/


Burn it... dear chap, there are several multi fuel house/workshop burners that can now take sawdust,( and still burn clean)  via a shute, and you just top it off at night, and it slowly burns down...., heats the hot water too!!! quids in, reckon it will pay for it self within the year!!!

Title: Re: Fox F60-105 Spindle Moulder
Post by woodsmith on Aug 14th, 2009, 6:48am

I wish I could burn my sawdust in a  workshop heater but I can't have the fire risk in a timber workshop. I've got bags of it pilled up, all oak chip too, enough to heat the place for a month or smoke a ship load of herring!

The local mechanic has some to put on the floor of his pit, Judith  composts the softwood and I dump the rest in a friend's wood :(

What we need is a briquette maker that doesn't cost £8000

Title: Re: Fox F60-105 Spindle Moulder
Post by Joiner on Aug 14th, 2009, 8:32am

It hasn't been a problem since word got around that I had the stuff going free. The combination of garage and butchers sees most of it vanish, plus the chickens. If there is ever a build up I chuck it on the bonfire along with all the other flammable scrap, but not everybody's got somewhere to have a bonfire.

Although it's just come to me that there is one place where we could all dump our sawdust - on the drive of a certain electrician living not a million miles from Worcester. Apparently, he loves the stuff. ;D ;D

Title: Re: Fox F60-105 Spindle Moulder
Post by Zambezi on Aug 14th, 2009, 8:36am

You are welcome to dump whatever you like on my drive, it is a rented property  ;D

Title: Re: Fox F60-105 Spindle Moulder
Post by Joiner on Aug 14th, 2009, 10:27am

Greg - whatever it fetches mate. It owes me nothing. I was gobsmacked to see that it had 20 watchers on it, but we'll see.

Z - don't be in too much of a hurry to draw your curtains tomorrow morning! ;D

Title: Re: Fox F60-105 Spindle Moulder
Post by NickW on Aug 14th, 2009, 12:04pm


woodsmith wrote on Aug 14th, 2009, 6:48am:
What we need is a briquette maker that doesn't cost £8000


And that doesn't require 3-phase.

Is Cambs the only part of the country that has a waste disposal contractor who will take sawdust and offcuts and add them to his composting process?

Title: Re: Fox F60-105 Spindle Moulder
Post by big_all on Aug 14th, 2009, 3:19pm


TIMBA-WOLF wrote on Aug 13th, 2009, 11:49pm:
Burn it... dear chap, there are several multi fuel house/workshop burners that can now take sawdust,( and still burn clean)  via a shute, and you just top it off at night, and it slowly burns down...., heats the hot water too!!! quids in, reckon it will pay for it self within the year!!!


dont realy produce that much probably between 2 and 3 cubic metres a year
anyway i am going to start a new thread as i am planning a wood burner in the shed ;D

Title: Re: Fox F60-105 Spindle Moulder
Post by woodsmith on Aug 14th, 2009, 5:53pm


wrote on Aug 14th, 2009, 12:04pm:

woodsmith wrote on Aug 14th, 2009, 6:48am:
What we need is a briquette maker that doesn't cost £8000


And that doesn't require 3-phase.

Is Cambs the only part of the country that has a waste disposal contractor who will take sawdust and offcuts and add them to his composting process?


Our waste disposal will take it to compost, but I've paid for this and I'd like to get some benefit from it. I have burnt some in the log burner and it smoulders away for hours keeping the stove hot. Trouble is it can be dusty to fill it, dusty in the room, and if I don't get the air mix perfect, there is the risk of an explosion. I've had one a couple of times and it blows the ( cast iron) top off the fire. :o

Title: Re: Fox F60-105 Spindle Moulder
Post by Joiner on Aug 15th, 2009, 8:53am

"I've had one a couple of times and it blows the ( cast iron) top off the fire. "

;D ;D ;D ;D

Title: Re: Fox F60-105 Spindle Moulder
Post by Joiner on Aug 17th, 2009, 8:20pm

Ran about 30m of 15 x 20 through the Fox this afternoon, putting the edge bead on some staff beads with the router adaptor. Perfect. So easy to set up and all cuts smooth and accurate. Well chuffed with it.

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