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Lime mortar for old stone walls? (Read 8768 times)
yoggo
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Lime mortar for old stone walls?
May 23rd, 2006, 10:37pm
 
My house 180 yrs old, built of misc stone, some very hard some very soft plus bits of brick - I have heard it called 'random rubble'.  About 18" thick sometimes 2'. There is no plaster and the walls are very uneven - part of the character. The original material between the stones varies greatly sometimes pinkish with little white lumps, sometimes dark grey with black lumps ( I have wondered if it contains ash and tiny bits of coal!) Generally the original material looks pretty good but with a tendency to be crumbly but if I take too much out I'd have no walls left!

Problem is more with various past repairs in what looks like a plain sand/cement mix but done at different times cos different colours and sometimes very sandy and when you try to paint it just keeps crumbling. Tried sealer but still too crumbly. Elsewhere the cement mix very hard but has come away. So I have hacked off all past repairs which looked insecure and now want to make good, retaining the random look of the wall.

Big question: What mix, and should I put some lime in it? Or would it be even better to try to make up the sort of mix the original builders might have used. (I live in the country - I have heard about cow pats bing used and I'm not above collecting some from the field just down the road if anyone knows the recipe!

Incidentally I am talking about interior surfaces, external is either rendered and pebbledash or random hard stone with hard pointing which seems quite good and not obviously in need of attention.

Would appreciate some guidance please

Yoggo

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TIMBA-WOLF
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Re: Lime mortar for old stone walls?
Reply #1 - May 24th, 2006, 12:00am
 
one for you here JD!!!

youhoo!! JD, where are you!!!
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Re: Lime mortar for old stone walls?
Reply #2 - May 24th, 2006, 8:24pm
 
Might be worth a read while waiting for JD...

http://www.bdma.org.uk/index.aspx?pid=131
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JerryD
Re: Lime mortar for old stone walls?
Reply #3 - May 24th, 2006, 8:29pm
 
Not my line of country I'm afraid, the only lime I ever use is added to lager.

Robbo is the man you need.

Smiley
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woodsmith
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Re: Lime mortar for old stone walls?
Reply #4 - May 24th, 2006, 9:16pm
 
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MarkS
Re: Lime mortar for old stone walls?
Reply #5 - May 26th, 2006, 4:22pm
 
and ppuk - where there is a good forum.
spab ?

also rydale conservation.

It prob is ash / coal / bits of stone in there.

The purists would say use lime putty to make the mortar and plaster, but some people report good results either making their own putty by buying the bagged lime and putting it in a bucket of water, or mixing with sand dry (ratio anywhere from 1:3 lime:sand up to 1:6 or more) perhaps throw in a bit of soil / clay to act as a pozzelan and adding only just enough water to make a workable mix.  Bagged lime is now available in plastic lined bags so it shouldnt go off before you buy it.


key thing is not to use ANY cement.  No not even a little bit.

NO.  

I would think that originally there would be plaster (lime of course) on the walls.  Very unusual to have bare stone on the inside,  but the render / pebblesdash on the outside ?  whats that made of ?


Mike wye does a dvd/vid of working with lime.
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yoggo
Re: Lime mortar for old stone walls?
Reply #6 - May 27th, 2006, 4:50am
 
Many thanks to you all some helpful info - including the lager mix for the lunch break.

Yoggo
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Re: Lime mortar for old stone walls?
Reply #7 - May 31st, 2006, 7:10pm
 
as its old wall and  a   stone wall i would think   they have used lime anyway..

 old time lime was the one they relied to...
though withoul looking at it  we just asume..

 try find  any local plasterer... not one of these guys who only can plaster over plasterboard.  and get some samples to show him..
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yoggo
Re: Lime mortar for old stone walls?
Reply #8 - May 31st, 2006, 10:09pm
 
Responding to Mark S:

Just to let you know Mike Wye is not too far for a visit unless anyone knows of somewhere in Somerset where I am so I’ll take some photos and samples. Rydale looks like Scotland so that definitely is too far.

I'm not sure what pozzelan is - from little bits of info from Google search I get the impression it could be pumice or some other soft stuff from volcanic activity?

As to the interior surface – it appears as if whatever mortar was used to build the wall was just very roughly towelled over or brushed with a wet brush and then painted – a very higgledy piggeldy surface but the good bits are all part of the charm in a rural building! If only some of it, and the repairs in cement, had not fallen off.

The outside the rough cast seems quite hard and for all I can tell it may have cement in it, on some external corners it’s cracked but otherwise ok so I used a white exterior grade silicone seal and painted over it and its doing fine. I know that some of the upper storey walls are cob (mud + straw) so its essential to keep the wet out. fortunately the probs are on ground floor otherwise I'd be really worried

Yoggo
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MarkS
Re: Lime mortar for old stone walls?
Reply #9 - Jun 1st, 2006, 9:37am
 
Ryedale in Scotland!  

Nay lad.  tis Yorkshire like.


OK, as a quick explaination, the difference between modern buildings and old buildings in terms of damp is that modern buildings are in effect a waterproof shell.   No moisture gets in.   The materials are mainly waterproof.   In an old building by contrast the materials are breathable.  Water gets in but also gets out again.   So no DPC, no concrete, etc.   This does mean that you may get a little damp in an old property, but combining an old breathing building with modern waterproof materials can cause serious problems because it stops the building breathing.

By putting a waterproof concrete render on the outside of the wall you stop moisture evapourating from the wall, so you might get noticable damp on the inside because its the only way for it to go.

One thing you need to be VERY concerned about is Cob.   DO NOT put a dpc or waterproof materials over cob.   Cob has to have a certain level of moisture in it to retain its structure.   It is after all only soil.  Very dry soil is a powder.  that isnt very strong.  Cob is fine as a building material, but dont let builders who dont understand it anywhere near.  

working with lime is very easy (easier than gypsum plaster) and you get (imo) a nicer finish for an old house.


I would strongly recommend ppuk http://www.periodproperty.co.uk/discussion_forum.htm

The lime plaster on the inside will have been done with a wooden float and perhaps finished with a thick limewash.
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MarkS
Re: Lime mortar for old stone walls?
Reply #10 - Jun 1st, 2006, 9:45am
 
Oh yes, pozzlan.

Lime sets by a process of carbonation, modern limes tend to be very pure (industrial manufacture) and they can take a long time to set,  in the past lime was made from local materials (theres an old kiln at the end of our lane) and had impurities in it, soil, clay, whatever.  Those impurities can help the lime set (im not sure of the exact mechanism but its true, my very pure lime plaster took longer to set than that with bits in).  You can buy a volcanic pozzelan (at huge prices) but can also use powdered brick, ash, coal etc.  

Mike Wye has a very good reputation, and there are several lime specialists down your way, not so many up here.

most plasterers used to modern gypsum dont have a clue when it comes to lime.  (esp if you are using hair as a binder)  try it yourself.  Mike Wye runs courses I think ?

or try spab - they run lime courses - with a building of the sort you have it would be worth joining anyway.

best of luck

Mark
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