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Increase supply current? (Read 14451 times)
camngnp223
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Increase supply current?
Jan 4th, 2009, 12:58am
 
Hi everyone!

Sorry for what might be useless questions, but I'm just starting out with my electrician courses.

My mum lives in a flat and wants to add a 10.5 kW electric shower which would draw about 44 amps.  She already has underfloor heating that uses a maximum of 44 amps (10,590 W) as well as all the other stuff (including sockets, lights, immersion heater and cooker)  which, at worst, might draw up to a further 50 amps.

At the moment, the underfloor heating is supplied from the meter by a 10mm cable.  The rest of the house is supplied by another 10mm cable.

An electrician has advised that a third 10mm cable from the meter would be needed for the electric shower.  However, he has also said that she would need to get in touch with her supplier (EDF) to increase the supply current upwards from the current 100 amps.

Mum has asked me for advice but, as I'm just starting out, I really couldn't say much for sure.

My questions are:
(1) Will the supplier agree to swap out the 100 amp fuse (and any inadequate cable) to increase the supply  to 150 amp or more?  Will this cost a lot?
(2) After the meter, will she need to have three separate 60 amp switch fuses (one for each of the three 10mm cable feeds)?
(3) Will she need three consumer units in her flat?  (1 split load unit for the general lighting and power, 1 rcd-protected unit for the underfloor heating, and 1 rcd-protected unit for the electric shower.)

My guess is that the answer should probably be "yes" to all three of the questions above but I'd be very grateful for any advice or extra information you might be able to give me.

Thanks a million!

Cam
Huh
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Re: Increase supply current?
Reply #1 - Jan 4th, 2009, 1:10am
 
Hi There

In direct reponse to your questions the answer is no, no, and no.

With regards power consumption, unless you have all the equipment on at the same time, and had it on full-heat, it is unlikely you will ever get up too the full rated capacity that you state.

I don't know that much about the loading/power requirements for under-floor-heating as I've never installed any. But 44-Amps sounds rather a lot, it must be a huge area to require that much power. Are you sure it takes that much power??

If you have two seperate cables entering the meter then you obviously have two seperate consumer units/fuse boards/or switch fuses. It is always best if you can have all your circuits supplied from one up-to-date consumer unit encorporating RCD-protection. But for reasons of cost and liability, people often take the easy route of adding seperate boards, which creates mess and more confusion for householders.

Also three cables is pushing it for the meter, it would be best to have these connected into a suitable 100Amp connector block, unless they already are (you might be confusing the incomming and outgoing live & neutral cables)

With regards the electricity supply cable, most are fused at 60-80Amps, some are fused at 100Amp. You can ask to have your fuse upgraded to 100Amp if it's 60 or 80 but it's unlikely you will ever actualy surpass this. In addition the electricity supplier cannot supply you with more than 100Amp for normal domestic supplies as this is the maximum power the cable can take.

To summerise, 80-100Amps should be more than enough for any normal sized house or flat. Don't worry too much about maximum ratings as it is unusual to draw this much power in practice.
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Re: Increase supply current?
Reply #2 - Jan 4th, 2009, 12:55pm
 
You said "adding" a shower. What does she have at the moment to heat bath water?
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camngnp223
Re: Increase supply current?
Reply #3 - Jan 4th, 2009, 1:23pm
 
Grin Thanks so much for the advice! It's great to know that the NDO wouldn't increase the supply current.  I'd love to be able to give Mum some suggestions on how she can get around her shower problem.

Just to clarify the details of the system, the consumer unit in the flat is fed by two submains (each made up of twin and earth 10mm) which originate in the communal meter cabinet. One of these 10mm submains runs from the meter to a 60amp switchfuse located in the communal cabinet before running into the flat. The second 10mm submain goes directly to the flat without first passing through a switchfuse located in the communal cabinet. (Incidentally, because the length of this second submain is more than 3 m, I suspect that the absence of a switchfuse near the meter is a violation of code.) The first 10mm submain runs to a 12-way consumer unit in the flat that powers most of the household. The second submain runs to a smaller consumer unit that powers only the underfloor heating.

It also seems like you think that a third 10mm submain dedicated to the electric shower might not be the right/necessary solution.

The electric shower is definitely going to be installed: the flat is fairly big and the (already large) immersion heater can't cope with the demand for hot water. Mum is willing to have the whole set-up reworked so that she can have everything (electric shower, underfloor heating, and main supply) running off a single consumer unit. I hope you won't mind that I have a couple of follow-on questions:

(a) At the moment, each of the 10mm submains (sheathed twin and earth p.v.c.-insulated cables) is rated for a maximum of 63 amps each. Both of these two submains wouldn't fit into the main switch of a single consumer unit. Should these submains be replaced with a single 16mm cable which is rated for a maximum of 85 amps? Or isn't this necessary?

(b) If she keeps both submains, should she have her electrician install another 60 amp switchfuse at the meter cabinet for the submain that is currently unprotected by one? Also, is there any way to fit both 10mm submain feeds into a single consumer unit in the flat?

(c) Alternatively, if you advise to upgrade to a single 16mm submain, should she also upgrade to an 80 amp switchfuse in the meter cabinet?

Huge thanks for your patience and your very, very helpful advice!

Cam
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Re: Increase supply current?
Reply #4 - Jan 4th, 2009, 2:42pm
 
Do you not have a spare way in ur 12 way split load for a 50amp shower circuit to be installed? I say 50 because at full load the 10.5kW shower draws 45.65a at 230v. Thing is though, i dont know anybody who has a shower at its full load, unless they have asbestos skin!

I would think TT should be popping by soon in regards to this post   Grin
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cosbycarl
Re: Increase supply current?
Reply #5 - Jan 4th, 2009, 3:41pm
 
Quote:


(a) At the moment, each of the 10mm submains (sheathed twin and earth p.v.c.-insulated cables) is rated for a maximum of 63 amps each. Both of these two submains wouldn't fit into the main switch of a single consumer unit. Should these submains be replaced with a single 16mm cable which is rated for a maximum of 85 amps? Or isn't this necessary?

(b) If she keeps both submains, should she have her electrician install another 60 amp switchfuse at the meter cabinet for the submain that is currently unprotected by one? Also, is there any way to fit both 10mm submain feeds into a single consumer unit in the flat?


Im just gonna go for it and hope that I am not wrong in saying this piece of advise,

You can get dual tariff consumer units which have two separate isolators, here are links to some

http://www.moeller.co.uk/documents/xboard_consumer_units.pdf
http://www.memonline.com/mem2.html#4

You can take one sub-main to one isolator and the other sub-main to the other isolator. As long as each isolator is clearly marked where each one is being fed from, and each sub-main is clearly marked as to which isolator its feeding at the cu. I would also use RCBO's for the individual circuits too.

Having said this, you could install a new split load cu that complies with the 17th edition and have everything fed from there. Diversity plays an important role within an installation and so not everything will be used at the same time and neither will anything be used to its full operating current. There would then only be a need for one sub-main, where i would install an 80 fuse if your main fuse is 100a. I would then use a 16mm supply cable to the cu.
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Re: Increase supply current?
Reply #6 - Jan 4th, 2009, 5:16pm
 
Quote:
(Incidentally, because the length of this second submain is more than 3 m, I suspect that the absence of a switchfuse near the meter is a violation of code.)

Along with the use of 10mm twin-earth.

With regards your questions, I have the following advice:

A) Replace (if possible) the twin and earth cables with a 16mm 3-core armoured cable. This is important because;
1) Twin & Earth cable is not suitable for submain supplies as the earth within the 10mm cable (4mm) is too small to protect your wiring with.
2) If the twin-earth cable is buried within the fabric of the building it needs to be protected by an RCD at the origin of the cable (communal cabinet) and this is not ideal, nor permissible under regulations. Armoured cable means you would not need an RCD there.
3) 16mm Armoured cable can take more current than 16mm twin-earth. 78A & 57A Respectively. A big difference.
B) Refer above, and Cosbycarl post
C) The switch fuse if 60Amp is probably fine - fuses don't go unless you overload them for a long period of time, or you have a fault. The maximum you can fuse your 16mm armoured is at 80Amps. If you want to fuse it at 100A then you need to install 25mm cable, which I don't think is really necessary for you. A you already know the switch fuse is necessary if the supply cable is more than 3-4 meters long.

Carl.. slap on the wrists mate  Grin
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« Last Edit: Jan 4th, 2009, 5:49pm by LSpark »  
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cosbycarl
Re: Increase supply current?
Reply #7 - Jan 4th, 2009, 5:53pm
 
haha ok, for what part?

probs for the bits u added that i never did in the 1st place
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Re: Increase supply current?
Reply #8 - Jan 4th, 2009, 7:32pm
 
pff, cheeky git  Tongue
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Goodsparks
Re: Increase supply current?
Reply #9 - Jan 7th, 2009, 2:39pm
 
Quote:
Do you not have a spare way in ur 12 way split load for a 50amp shower circuit to be installed? I say 50 because at full load the 10.5kW shower draws 45.65a at 230v. Thing is though, i dont know anybody who has a shower at its full load, unless they have asbestos skin!


Usually, the flow of water is regulated through the shower and not the power consumed by the element, hence why the water pressure from the head usually drops when the shower is at its highest temperature.

Some units do, I believe incorporate two elements which may be 'stepped' but this isn't the case in most models.

Refer to the on-site guide for the diversity factors that must be applied.

Personally, I think your gonna be too close to the mark if the UFH is rated as you have described. I'd be looking at swapping out the existing dhw cylinder and installing a megaflow with additional immersion if required.

Paul
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Re: Increase supply current?
Reply #10 - Jan 7th, 2009, 3:07pm
 
Ity seems to me someone should invent a current limiting device that switches off the UFH for the few mins that a shower takes.
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Re: Increase supply current?
Reply #11 - Jan 7th, 2009, 6:23pm
 
They do.

Amtech flow boilers have an add on module which breaks the low current trigger connection by means of a relay attached to the shower circuit.  I have done this once before, but connected it to a flow switch in the supply pipe to the shower (which is what I also use for shower fans fairly often too).

Amtech flow boilers are basically electric boilers to replace a gas or oil boiler in a normal wet system.  They are ideal for underfloor heating as the flow temperature is lower and the boilers are more able to 'keep up'.
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Re: Increase supply current?
Reply #12 - Jan 8th, 2009, 2:23am
 
Some smart suggestions there GS/Lecc. But it seems to me it boils down to why anyone would need such a high power consumption floor heating system, It's not exactly "green", and I'm all one for energy efficiency!

And what's more why would anyone need all these things running at the same time?.. No cold snap jokes please I know it's -10 or something but that's not the point Grin
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Re: Increase supply current?
Reply #13 - Jan 8th, 2009, 7:18am
 
It's "only" 10KW peak or so. That would be small for a gas boiler. Could be a big flat?
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Re: Increase supply current?
Reply #14 - Jan 9th, 2009, 1:32am
 
I didn't realize it was his sole means of heating, in that case it's not so bad, but it's still not going to be as economical as a gas system. I'm used to seeing houses with boilers and UFH in bathrooms and kitchens.
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Re: Increase supply current?
Reply #15 - Jan 9th, 2009, 7:13pm
 
Yes electric heating in general is very expensive. Last time I looked daytime electricity was three times the cost of gas per KWH and even Economy 7 night time rates were similar to gas.  

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Re: Increase supply current?
Reply #16 - Jan 9th, 2009, 10:46pm
 
CWatters wrote on Jan 9th, 2009, 7:13pm:
Yes electric heating in general is very expensive. Last time I looked daytime electricity was three times the cost of gas per KWH and even Economy 7 night time rates were similar to gas.  


Yip. Somebody posted a calculator some time back for calculating heating costs. It said to heat my house with gas was £904 a year and with electric it was well over £2k!
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